Top Venturi Scrubber Manufacturers in India | Mesotech Engineering Systems

Types of Venturi Scrubber We Offer in India:

As the former Venturi Scrubber Systems provider in India, we offer high-quality Venturi scrubbers in India, including:

• Standard Vertical Venturi Scrubber: The Standard Vertical Venturi Scrubber is a common device used to clean gases. In this system, gas flows vertically through a section where it meets a high-pressure liquid stream. This liquid removes contaminants from the gas by creating a strong interaction between the two. The scrubber has a narrow section that helps mix the gas and liquid more efficiently by creating a pressure drop. The pressure drop usually ranges between 500 and 2000 Pa. It is usually made from stainless steel or materials that can resist corrosion. To keep it working well, regular maintenance is needed, such as checking and cleaning nozzles, maintaining pumps, and inspecting areas that wear out over time.
• Horizontal Venturi Scrubber: The Standard Vertical Venturi Scrubber is a common gas cleaning device. In this system, the gas stream moves vertically through a Venturi section, where it comes into contact with a high-pressure liquid stream that removes contaminants. The design features a narrow throat, which creates a pressure drop and ensures a thorough mixing of gas and liquid. The pressure drop usually ranges between 500 and 2000 Pa. These scrubbers are typically made of stainless steel or other corrosion-resistant materials. Regular maintenance is needed, including checking and cleaning nozzles, maintaining pumps, and monitoring areas that experience wear.
• Dual-Stage Venturi Scrubber: The Dual-Stage Venturi Scrubber is an efficient cleaning system with two stages. First, the gas goes through a primary stage where large particles are captured. Next, it passes through a second stage where smaller contaminants and soluble pollutants are removed. The system uses two pumps and special spray nozzles to save energy. Because it has two stages, it creates a higher pressure drop, usually between 1000 and 3000 Pa. This type of scrubber is commonly found in places like pharmaceutical factories, hazardous waste facilities, and chemical plants.
• Wet Electrostatic Venturi Scrubber: The Wet Electrostatic Venturi Scrubber is a highly efficient cleaning system that uses electrostatic technology to remove particles and gases. In this system, the gas passes through a section where a high-voltage electric field is applied. This electric field charges the particles, which then stick to a collection surface, ensuring even the smallest particles are removed. It can remove 99.99% of tiny sub-micronic particles. The pressure drop in this scrubber is usually lower than in standard Venturi scrubbers, typically ranging from 500 to 1500 Pa.

Technical Specifications

We have mentioned below a technical sheet table of our premium Venturi scrubber that will give more detailed information such as:

Parameter	Standard Vertical Venturi Scrubber	Horizontal Venturi Scrubber	Dual-Stage Venturi Scrubber	Wet Electrostatic Venturi Scrubber
Design Orientation	Vertical	Horizontal	Multi-stage vertical/horizontal	Vertical
Scrubbing Efficiency (%)	Up to 95%	Up to 95%	97-98%	98-99%
Particle Size Capture Efficiency	1-10 μm	1-10 μm	0.5-10 μm	Submicron particles (<0.5 μm)
Gas Flow Rate	500 - 200,000 Nm³/hr	500 - 500,000 Nm³/hr	1,000 - 600,000 Nm³/hr	500 - 300,000 Nm³/hr
Pressure Drop Across Scrubber	100 - 1500 Pa	100 - 1500 Pa	100 - 3000 Pa	100 - 1500 Pa
Temperature Range	Up to 200°C	Up to 200°C	150 - 300°C	Up to 150°C
Liquid Distribution Method	Spray nozzles	Perforated plates or sprays	Two-stage liquid distributors	Electrostatic charging and mist spray
Construction Material	Carbon Steel, Stainless Steel	Carbon Steel, Stainless Steel	Stainless Steel, Carbon Steel	Stainless Steel, Corrosion-resistant materials
Cleaning Liquid Medium	Water, Brine solutions	Water, Brine solutions	Multi-stage solutions with chemicals	Water + Ionized Cleaning Media
Chemical Compatibility	Neutral to slightly acidic	Neutral to slightly acidic	Highly resistant to multiple chemicals	Effective in handling aggressive gases
Noise Level (dBA)	80 - 90 dBA	85 - 95 dBA	Larger	65 - 75 dBA
Space Requirement	Medium	Moderate	Larger	Compact
Power Consumption	Low	Moderate	High	Low
Maintenance Requirements	Regular cleaning, occasional checks	Regular cleaning, plate replacements	Scheduled maintenance, dual cleaning	Periodic cleaning and electrode replacement

Industries We serve of Venturi Scrubber:

Our advanced Venturi scrubbers, exported from India, are used in a wide range of industries, such as:

• Industrial Air Pollution Control
• Power Plants
• Waste Incineration
• Mining Operations
• Food Processing
• Pharmaceutical Manufacturing
• Pulp and Paper Mills
• Steel Industry
• Petroleum Refining
• Automotive Industry
• Wastewater Treatment Plants
• Cement Plants
• Textile Industry
• Woodworking and Saw Mills
• Chemical Production
• Coal Handling Facilities
• Flue Gas Desulfurization
• Foundries
• Nuclear Industry
• Printing and Coating
• Paint and Coating Manufacturing

MesoTech is well known for top Venturi Scrubber manufacturers, suppliers and exporters in India, we as Mesotech Engineering Systems are providing the unique and best types Venturi Scrubber that are highly used in large industrial sectors due to its working mechanisms. We have added new features in these machines to perform well and increasing productivity. Contact us today for more information!

Frequently Asked Questions (FAQs)

1. What is a Venturi Scrubber?add_circle

A Venturi scrubber is a pollution control device that removes particles and gases from industrial exhaust streams using a high-velocity gas-liquid interaction. It utilizes the Venturi effect to efficiently capture pollutants by atomizing a scrubbing liquid.

2. How does a Venturi Scrubber work?add_circle

A Venturi scrubber works by forcing gas through a narrow throat, where liquid droplets are injected to capture pollutants through atomization and absorption. The high gas velocity ensures thorough mixing and effective contaminant removal.

3. What types of pollutants can a Venturi Scrubber remove?add_circle

Venturi scrubbers effectively remove a wide range of pollutants, including dust particles, acids, volatile organic compounds (VOCs), and sulfur compounds. They are particularly efficient in applications with high-temperature and high-velocity exhaust streams.

4. 4.What materials are Venturi Scrubbers typically made of?add_circle

Venturi scrubbers are commonly constructed using materials like stainless steel, fiberglass, or high-grade plastics, depending on the temperature and chemical resistance required. These materials ensure durability and corrosion resistance in harsh industrial environments.